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Weld Pad Level Gauge for Liquids with Considerable Amounts of Solids

Weld pad level gauge, also known as weld pad liquid level gauge or weld pad level indicator, is a kind of liquid level gauge that is directly welded in a way of tack welding or full welding to the container walls or in the tanks.

Weld pad level gauges are available in both reflex and transparent gauge glass configurations. It is generally used for pressure vessels, vacuum vessels, tanks, reactors, filters, boiling beds and other types of closed containers or non-critical process containers.

Tanks must be relieved of pressure and drained to install and service the gauge.

Weld pad level gauges are widely used for high vibration, highly viscous liquids, or liquids with considerable amounts of solids generated in the industrial production process of petroleum, chemical, chemical fiber, pharmaceutical, food, etc.

Weld pad level gauge

Weld pad level gauge

Category

Weld pad level gauge transparent type

Weld pad level gauge transparent type

Weld pad level gauge reflex type

Weld pad level gauge reflex type

Features

  • Accurate and direct reading. The weld pad level gauge reflex type can provide a clear and accurate liquid level image while the transparent type allows the operators to observe the interface and total liquid level changes directly.
  • Durable and safe in use.
  • High temperature and high pressure resistant. It can operate smoothly under the same pressure and temperature conditions as the container.
  • Corrosion resistant. The weld pad level gauge transparent type is provided with mics shields to protect the gauge from the corrosion of acid or alkali solutions.
Specification of Weld Pad Level Gauges
Range of Measurement 300–1500 mm
Operating Pressure 0.2–1 MPa
Operating Temperature -20 °C to +250 °C
Chamber Material Carbon steel or stainless steel
Gauge Glass Material Borosilicate glass, aluminosilicate glass
Way of Observation Visual inspection
Way of Connection Flange connection
Notes: Other specifications are available upon request.

Structure

Weld pad level gauge front view and cross section diagram

Weld pad level gauge structural diagram

  1. Welding pad
  2. Cover
  3. Reflex glass
  4. Gasket
  5. Cushion
  6. Bolt

Notes: Mics shields are placed between the transparent gauge glass and the medium contact surface to protect the glass from corrosion.

Working Principle

Weld pad level gauge reflex type is designed to measure the liquid level based on the laws of refraction and reflection of light. When the weld pad level gauge works, the light enters from the smooth surface of the glass vertically, and it is then refracted within the liquid. In the event of the light striking the area of the glass covered by liquid, the area appears dark due to the light refraction; in the event of the light striking the area covered by gas or air, the area appears bright due to the full reflection of the light.

As a result, the weld pad level gauge can be used to observe the liquid level changes by discriminating the bright and dark areas of the light.

Notes: The working principle of weld pad level gauge transparent type is the same as the weld pad level gauge reflex type

The working principle diagram of weld pad level gauge reflex type

Weld pad level gauge reflex type working principle

Application

Weld pad level gauges are widely used in petroleum, chemical, chemical fiber, pharmaceutical, food industries, etc.

  • In the petrochemical industry, it is widely used in reactors for liquid level measurement.
  • In the chemical industry, it is widely used in pressure vessels for liquid level measurement.
Weld pad level gauge for reactors in petrochemical plants

For reactors in petrochemical plants

Weld pad level gauge for pressure vessels in chemical plants

For pressure vessels in chemical plants

An array of tubular gauge glass is vertically placed on the desk.

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